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24

www.CNC-West.com

CNC WEST October/November 2016

creative at the same time,” describes Jason. “I first bought a table top Roland

MDX20 in 2005. It could only take a 1/8th end mill but it taught me a lot about

CNC. I had no experience, I was self-taught out of necessity. Read a lot, watched

videos, talked to other people and just figured it out. It took 80 hours for it to

machine through a .5” x 2”x 8” piece of brass. I didn’t care because I knew I

would have the top brace just the way I wanted it.” Harrelson Trumpets wore

that Roland out and Jason kept moving up to larger and more sophisticated

machines. Six years ago he purchased his first VMC, a Republic Lagun. “I felt I

would put myself on the map with that machine,” jokes Jason. “What it really did

was teach me I needed to learn more about machining.”

Today, Harrelson Trumpets are 90% CNCmachined, getting closer each year

to Jason’s vision of a fully CNC’d instrument. “The only thing that isn’t machined

is the bell and the slide tubes,” elaborates Jason. “We have

well over 100 parts on each horn that are all machined on

our Hurco VM20 or our Intertech 42-9LSS brand lathe. All

other companies, both high and low end still use old school

practices and only the caps, finger buttons, and parts with

treads are CNC machined.” With only a five-person team at

Harrelson Trumpets, efficiency is a key part of their manu-

facturing process. Jason was quick to discover the value of

having a pallet system on his original VMC. Admittedly his

homebuilt pallet setup was not awesome and with daily use

it deteriorated quicker than it should have. “I was looking

for a company to sell me a pallet system that didn’t cost a

fortune,” tells Jason. I searched high and low until I was in-

troduced to Pierson Workholding out of California. I called

them up and said I need a pallet that is this size and does

this. Can you do that? They said yes and I ordered it. In the

back of my mind I knew that the next machine I bought

I wanted it to have three pallets instead of one. So once I

bought the new Hurco VM20, I had them work up a three

pallet system for the new machine.”

The Pierson Workholding three pallet system has been

in for just over a year and Jason couldn’t be happier. “The

size of the pallets are perfect, they are premade and in-

expensive to buy,” details Jason. “For under $200 bucks I

can get a pallet with the inserts all ready to go. Their quick

change system is fast, easy, repeatable and accurate. I have

limited down time between change overs now.” While the

parts are running Jason is loading the next batch of parts.

Once the machine shuts off he unloads the three pallets

and loads on the new preloaded ones. Simple as that, and

under five minutes he is cutting again. Harrelson Trumpets

has close to 200 part numbers they run on the Hurco, but

none of it is high volume. “We don’t run 1000’s of a single

part like a job shop would, but Pierson Workholding has

saved me a ton of valuable man hours. What really stood

out to me was their desire to work with us to design an

affordable work holding solution. Other companies didn’t

want anything to do with us because we are just a small

shop.” Harrelson Trumpets was able to run lights out over

the summer for the first time in the history of the com-

pany. Jason can load enough parts into the Hurco before

he leaves and he gets almost a full shift worth of work done

ready to be changed out in the morning. “A lot of the reason

we are catching up on our back log of orders is because of

more efficient use of technology. Our PiersonWorkholding

pallets are part of that technology that we can’t do without.”