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Faster changeover
than standard collets and more flexible than master
collets and pads, the HQC Quick-Change Collet Systems by Hardinge
offer long life, can accommodate bar stock variation and provide the
opportunity for increased spindle speeds.
The flexible collet head offers true parallel
gripping with the collet segments running parallel to the stock even
when there are variations in the stock size. The collet head has a
working range of ±1/64:. Parallel clamping minimizes stock push back
and requires less draw-bar force. Higher feed rates and spindle
speeds are possible. According to Hardinge, with its unique design,
the HQC Quick-Change Collet System exerts more gripping force and
achieves greater concentricity control than standard collets, master
collets and pads, or 3-jaw chucks.
20-Second
Changeover
Hardinge HQC Quick-Change Collet Systems can be
changed from one size collet to another size in less than 20
seconds. This is accomplished by using a manual or hydraulic
changing wrench. The wrench compresses the collet, allowing for
quick and easy removal, and quick installation of a different size
collet head.
Thinking in terms of multi-spindle automatics, the
fast collet changeover can be multiplied by six or eight spindles.
Because the system requires less draw bar force to adequately grip
the bar, it reduces the breakage of closing fingers and pins common
when the bar varies beyond the range of a standard solid collet or
master collet with pads. HQC collets are available for multi-spindle
automatic screw machines, Hardinge collet-ready CNC lathes and
chuck-style lathes.
The HQC collet heads are designed with special
replaceable inserts that form a seal while holding the collet
segments together. The seals protect the spindle, collet body and
draw tube from chips and coolant. The HQC patented slot-seal system
eliminates the need to return the collet to the manufacturer to have
the seals changed or re-vulcanized. The seal (inserts) can be
replaced in the shop, by the machine operator, further reducing
operating costs.
HQC Quick-Change Collet Systems can be used on
chuck-style lathes to replace 3-jaw chucks. The reduction in weight
and the unique, efficient design of the HQC System allow you to
increase the spindle rpm without any concern for centrifugal forces.
Hi-tech cutting tools, along with faster speeds and feeds, can boost
your productivity. According to Hardinge, chucking forces are higher
than jaw chucks and even higher than solid standard and master
collets; the interferences associated with jaw chucks are
nonexistent with the clean contours of the Hardinge system.
The HQC system is shorter than standard collet
adapters, gaining more working area. Machining closer to the spindle
results in better total indicator reading (TIR) on finished parts.
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