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“For us, 5-axis capabilities are all about moving the part less and articulating the machine to move around the part. We were an early adopter of 5-axis machining; finally, CMMs have caught up and can offer the same productivity gains in measurement and inspection. 5-axis workflow from machining through quality verification just makes common sense. We realize up to 50 reductions in cycle time, and added flexibility, using 5-axis machining, and the savings are comparable when it comes to inspection using our 5-axis CNC,” said Ellstrom.
Verisurf software increases overall measurement and inspection productivity, from CMM plan creation through execution. Users have the unique ability to create a single inspection plan, using Verisurf, and execute that plan on any measurement device across their manufacturing enterprise, including 5-axis CMMs. The team at Five- Axis Industries currently use the Renishaw PH20 5-axis touch-trigger probe and are considering upgrading their primary CMM to the Renishaw REVO 5-axis scanning probe, which will enable them to perform continuous scanning of complex surfaces for enhanced inspection and reverse engineering purposes. Verisurf software seamlessly supports the entire line of Renishaw probe heads and is currently one of only a few companies that can program and run the REVO 5-axis head, including two exclusive scan patterns developed by Verisurf.
MAINTAINING DIGITAL CONTINUITY WITH THE FLEXIBILITY TO CHOOSE
Change is the only constant in manufacturing, and this applies directly to Five-Axis Industries. In recent years the company’s commercial customer base has grown to include more high-stress applications associated with aerospace and spaceflight in particular. And while still a dominant supplier in high-performance marine applications, the company continues to support the Ellstrom racing team, which has shifted from the water to the desert, building and racing modified pro turbo UTVs in one of nature’s harshest environments. As you might have guessed, Ellstrom Racing is consistently a top- 5 finisher in a field that averages more than 100 starters.
Though the business has expanded and shifted a bit, the design build process has remained constant. The company is dedicated to a model-based environment that maintains digital continuity from beginning to end, with the CAD model serving as the design, manufacturing, and quality inspection authority. “While Mastercam is our preferred CAD/CAM platform, Verisurf software verifies every part we build and is our final say on quality,” Erick Ellstrom.
The exclusive Verisurf 5-axis pocket scan type is particularly useful when it comes to inspecting orthogrids and other weigh reduction techniques used in aerospace manufacturing.
   Standard Renishaw REVO 5-Axis Scan Patterns.
Additional Exclusive REVO 5-Axis Scan Patterns Available with Verisurf Software.
 CNC WEST December 2021/January 2022
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